Carbon Fiber Knowledge

Industry News & Insights

The latest from the world of advanced composites and carbon fiber technology.

TechnologyComposite Tooling Design: CTE Matching, 3D-Printed Molds vs Invar, and Dimensional Accuracy
composite tooling designCTE matching

Composite Tooling Design: CTE Matching, 3D-Printed Molds vs Invar, and Dimensional Accuracy

In autoclave composite manufacturing, the tool is the part. The mold surface defines the geometry of every carbon fiber laminate cured against it, and the way that mold expands and contracts through the cure cycle is written into the final dimensions of every part that touches it. A too

Aug 13, 202621 views
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ApplicationsBlended Wing Body Composite Structures: JetZero Z4 Airframe and the Next Generation of Passenger Aircraft
blended wing bodyJetZero Z4

Blended Wing Body Composite Structures: JetZero Z4 Airframe and the Next Generation of Passenger Aircraft

The classic tube-and-wing airframe has defined the look of commercial aviation for seven decades, but its aerodynamic and structural limits are now well mapped. The blended wing body — an aircraft where the fuselage and wing merge into a single lifting surface — attacks both limits at o

Aug 12, 202610 views
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ApplicationsType IV Hydrogen Tanks in Passenger Vehicles: Honda CR-V e:FCEV and the US FCEV Tank Line
Type IV hydrogen tankHonda CR-V e:FCEV

Type IV Hydrogen Tanks in Passenger Vehicles: Honda CR-V e:FCEV and the US FCEV Tank Line

Hydrogen fuel cell vehicles have spent two decades as a niche technology, held back less by the fuel cell stack than by storage: carrying enough hydrogen on board to deliver real range requires a tank that is simultaneously light, strong, and safe. The solution that has emerged is the T

Aug 12, 202613 views
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IndustryWind OEM Margin Pressure and Large-Tow Sourcing: Strategic Procurement for the 2028 Shortage
wind turbine OEM marginlarge-tow carbon fiber

Wind OEM Margin Pressure and Large-Tow Sourcing: Strategic Procurement for the 2028 Shortage

The wind industry's cost crisis and its carbon fiber supply outlook are colliding on the same timeline. Turbine OEMs entered 2026 with blade prices under pressure, commodity input costs high, and several major players reporting negative margin quarters, while the large-tow carbon fiber

Aug 12, 202610 views
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IndustryToray-Syensqo Five-Year Aerospace Supply Agreement: Supply Stability in the Aircraft Rate Ramp
Toray Syensqo agreementaerospace carbon fiber supply

Toray-Syensqo Five-Year Aerospace Supply Agreement: Supply Stability in the Aircraft Rate Ramp

The commercial aircraft industry is entering a supply-constrained decade. After two years of production recovery, the airframers are pushing toward record output rates while simultaneously launching the next generation of narrow-body and wide-body aircraft programs. That combination — h

Aug 12, 20269 views
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IndustryEU Regulation 2026/718: 70% Wind Blade Recyclability by Mass and Its Supply Chain Impact
EU Regulation 2026/718wind blade recyclability

EU Regulation 2026/718: 70% Wind Blade Recyclability by Mass and Its Supply Chain Impact

Commission Implementing Regulation (EU) 2026/718, published in the Official Journal on 23 March 2026, marks the first time environmental sustainability requirements have become binding in public procurement of wind turbines. Adopted under Regulation (EU) 2024/1735 — the Net-Zero Industr

Aug 12, 202614 views
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IndustryToray Abidos France Expansion: 6,000-Tonne European Capacity and Localized High-Modulus Supply
Toray Abidos expansionToray Carbon Fibers Europe

Toray Abidos France Expansion: 6,000-Tonne European Capacity and Localized High-Modulus Supply

Toray Carbon Fibers Europe has announced the operational start-up of a new carbon fiber production facility at its Abidos plant in South-West France. The facility produces T300 and high-modulus (HM) carbon fibers and increases the plant's total annual capacity from 5,000 to 6,000 tonnes

Aug 12, 202612 views
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TechnologyFast-Cycle Thermoplastic Battery Trays: Sub-5-Minute Takt Manufacturing for Structural EV Platforms
thermoplastic battery trayD-LFT compression molding

Fast-Cycle Thermoplastic Battery Trays: Sub-5-Minute Takt Manufacturing for Structural EV Platforms

Electric vehicle programs measure manufacturing viability in seconds of cycle time, not kilograms of mass saved. A battery enclosure is one of the largest single parts on an EV platform — a typical C-segment housing spans more than 1,400 millimeters in length and carries crash, crush, a

Aug 12, 20269 views
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TechnologyOut-of-Autoclave Resin Systems for Wide-Body Aircraft: OoA Alternatives to 6-Meter Autoclave Constraints
out-of-autoclave prepregOoA resin systems

Out-of-Autoclave Resin Systems for Wide-Body Aircraft: OoA Alternatives to 6-Meter Autoclave Constraints

Wide-body aircraft fuselage barrels are the largest composite structures in commercial aviation, and they are built around a single piece of infrastructure: the autoclave. The Boeing 787 fuselage measures 5.77 meters in diameter, the Airbus A350 approximately 5.96 meters, and each barre

Aug 12, 202613 views
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