Impact Grade
Custom Carbon Fiber Sports Protective Gear Components
High-impact carbon fiber components for protective sports gear. Our multi-layer carbon/Kevlar hybrid layups provide superior impact resistance while keeping weight minimal. Used in motorcycle helmet shells, knee brace frames, chest protectors, and shin guard inserts. EPS foam integration available for complete helmet shell manufacturing.
0 viewsRequest a QuoteKey Features
Carbon/Kevlar hybrid for impact resistance
Ultra-lightweight (30-50% lighter than polycarbonate)
Custom ergonomic shapes
Ventilation channels integrated
EPS foam bonding ready
Applications
Motorcycle helmet shellsKnee brace framesChest/back protectorsShin guard insertsCycling helmet shells
Specifications
- Construction
- Carbon + Kevlar hybrid layup
- Impact Rating
- Up to ECE 22.06 / SNELL
- Weight vs Polycarbonate
- 30-50% lighter
- Ventilation
- Custom channel design
- Certification
- Sample testing supported
Request a Quote
Usually respond within 24 hours
Frequently Asked Questions
What is the minimum order quantity for carbon fiber products?
We accept small-batch customization. Minimum quantities vary by product type — tubes and plates have lower MOQs, while custom-shaped parts depend on tooling requirements. Contact our sales team for a detailed quote.
What color and finish options are available?
Standard finishes include 3K plain/twill weave, UD unidirectional, and satin, primarily in black. Custom colors and surface coatings — including matte and gloss clear coats — are also available.
What is the typical lead time?
Standard product lead time is 15–25 working days. Custom products are evaluated based on process complexity. Rush service is available — please confirm timelines when requesting a quote.